
Header Weld Root Fatigue Life Prediction under Combined Thermal and Breathing Cycles
Root notch geometry and coupled breathing-thermal strain dictate header weld fatigue life, requiring non-linear strain-life prediction over far-field stress models.

Root notch geometry and coupled breathing-thermal strain dictate header weld fatigue life, requiring non-linear strain-life prediction over far-field stress models.

Hard tooling for custom prismatic packs breaks even above 5,000 units, balancing extrusion die NRE against dynamic cell swelling and laser welding tolerances.

Thermal expansion and cell swell induce cyclic shear stresses that trigger weld fatigue and interconnect creep, requiring compliance flexure loops.
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